High speed injection (TFFM) combined with superior in-mold fluidity dramatically reduces trapped gas. Our unique process allows for hollow and weldable designs. Our capabilities allow us to achieve tight tolerances and thin wall thickness for less machining and weight reduction.
Material
Aluminum
Silafont36 ADC10, 12, AZ91D, others Magnesium
Zinc
Zinc
Finishes
Chrome
Anodized
Paint
Powder Coat
Chemical Conversion
Features & Benefits
Light Weight
Magnesium Interior Frames/Housing
Thin Wall Thickness to 1.0mm
Hollow Design
Weldable
FSW- Friction Stir Welding
Thermal Management
Production Efficiencies
Shortened Cycle Time
Magnesium Interior Frames/Housing
Thin Wall Thickness to 1.0mm
Hollow Design
Weldable
FSW- Friction Stir Welding
Thermal Management
Production Efficiencies
Shortened Cycle Time
Equipment
Up to 2500 ton
Exceeds 20 machining centers
Process Capabilities
MAGMA mold flow analysis
CAE for in mold fluidity analysis for optimal design
TFFM (Transition Flow Filling Method) minimizes trapped gas
Controls gate speed and in-mold pressure